4.5.16. Service of the lubrication system
Details of installation of the liquid heat exchanger of an oil filter on the series 612 engine
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- Details of installation of the liquid heat exchanger of an oil filter on the engine of a series 612 are shown on an illustration to which all references which are found in the text belong.
- Open a cowl and record it in vertical position.
- Remove finishing panels (1 and 2).
- Uncover (3) casings of an oil filter, take the filtering element and merge oil in the prepared capacity.
- Remove the lower section of a noise isolation.
- Empty the cooling system (see the Head of the Power supply system and production of the fulfilled gases).
- Disconnect from the EGR (11) heat exchanger a hose of a cooling path (12).
- Remove a fuel cooler.
- Turn out bolts of fastening of the EGR (11) heat exchanger to a head of cylinders.
- Separate the EGR heat exchanger from the pipeline of distribution of air (110/1).
- Remove the pipeline (110/1).
- Remove the fuel highway (21) (see the Head of the Power supply system and production of the fulfilled gases).
- Disconnect a hose of a cooling path (7) from a liquid cooler (8).
- Disconnect the ATF (9) lines from the heat exchanger (8), - prepare for collecting the following liquid.
- Disconnect the heat exchanger (8) from a GRM drive cover.
- Installation is made upside-down.
- Check the level of cooling liquid, in case of need make the corresponding adjustment (see the Head of the Power supply system and production of the fulfilled gases).
- In conclusion start the engine and check for existence of signs of development of leaks.
- Having warmed up the engine up to the normal working temperature, muffle it and, about 2 minutes later, check the level of motive oil. In case of need make the corresponding adjustment (see the Head of the Power supply system and production of the fulfilled gases).
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Removal and installation of the pallet of a case
Preparation for removal of the pallet of a case of the engine of a series 612
Preparation for removal of the pallet of a case of the engine of a series 612
Details of installation of the pallet of a case of the engine of a series 612
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- Details of installation of the pallet of a case on the engine of a series 612 are shown on illustrations to which all references which are found in the text belong.
- Open a cowl and record it in vertical position.
- Disconnect a negative wire from the battery.
- Remove the lower section of a noise isolation.
- Merge motive oil (see the Head of the Power supply system and production of the fulfilled gases).
- Empty the cooling system (see the Head of the Power supply system and production of the fulfilled gases).
- Remove finishing panels (1 and 2).
- Disconnect a hose of a cooling path (3) from a connecting element (4).
- Disconnect a hose (3) from EGR (5).
- Disconnect a fuel hose (7) from the device of preliminary heating of fuel (9).
- Remove the device (9) from EGR (5), - prepare new laying.
- Remove a broad tank of the cooling system (11) (see the Head of the Cooling system, heating and the air conditioner).
- Remove an air inlet (12).
- Remove an air sleeve (13), - prepare a new sealing ring (6).
- Disconnect an air hose (15) from the mixing camera.
- Remove the fan of the cooling system (17).
- Disconnect a hose (18) from a radiator (19).
- Disconnect an electrical wiring from the sensor of level of motive oil (B40).
- Release a collar of fastening of primary catalytic converter (120/1) to TWC (111).
- Remove collars of fastening of the torsion bar (24).
- Give nuts (23) forward support of a suspension bracket of the power unit.
- Hang out the engine on the winch.
- Release fixing bolts (26 and 27) and merge oil from the pallet of a case (28).
- Finally turn out bolts and remove the pallet.
- Remove sealing laying (29).
- Carefully smooth out the interfaced surfaces of the pallet and the block.
- Installation is made upside-down. Remember that all sealing elements are subject to replacement without fail. Track that all fixture was tightened with the required effort.
- In conclusion start the engine and check it for existence of signs of development of leaks. Also clear memory of the module of onboard self-diagnostics (see the Head Sistemy of electric equipment of the engine).
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Removal and installation of the sensor of level of oil
Details of installation of the sensor of level of oil of the engine of a series 612
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- Buttering details of installation of the sensor of level the engine of a series 612 are shown on an illustration to which all references which are found in the text belong.
- Open a cowl and record it in vertical position.
- Remove the lower section of a noise isolation.
- Merge motive oil (see the Head of the Power supply system and production of the fulfilled gases).
- Disconnect an electrical wiring and remove the sensor of level of oil (B40).
- Installation is made upside-down.
- Start the engine and check it for existence of signs of development of leaks.
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Removal and installation of masloraspylitel
Details of installation of masloraspylitel on the series 612 engine
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Service of masloraspylitel is interfaced with demontazhy a bent shaft and its performance is entrusted to be to specialists of car service. |
- Details of installation of masloraspylitel on the engine of a series 612 are shown on an illustration to which all references which are found in the text belong.
- Remove the case pallet (see above).
- Remove a bent shaft.
- Remove masloraspylitel (22).
- Installation is made upside-down.
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Removal and installation of the oil pump
Details of installation of the oil pump of the engine of a series 612
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- Details of installation of the oil pump of the engine of a series 612 are shown on an illustration to which all references which are found in the text belong.
- Remove the pallet of a case (1) (see above).
- Turn out bolts of fastening of the oil pump (2) to an engine case.
- Wring out a natyazhitel (4) and throw off a chain (3) from a driving asterisk of the pump. Remove pump assembly (2).
- Carefully smooth out the interfaced surfaces of the pump and the block of the engine.
- Fill pump assembly with fresh oil.
- Installation is made upside-down, - do not forget to clean the mesh filter of a maslozabornik.
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Replacement of a chain of the drive of the oil pump
Details of installation of a chain of the drive of the oil pump on the series 612 engine
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- Details of installation of a chain of the drive of the oil pump on the engine of a series 612 are shown on an illustration to which all references which are found in the text belong.
- Remove the case pallet (see above).
- Remove the oil pump (see above).
- By means of special adaptation dismember a chain of the drive of the pump and remove it from the engine.
- Installation is made upside-down, - for a joint of a chain use special adaptation.
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Series 628 engine
Removal and installation of a casing of an oil filter
Details of installation of an oil filter of the engine of a series 628
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- Details of installation of an oil filter on engines of a series 628 are shown on an illustration to which all references which are found in the text belong.
- Remove the lower section of a noise isolation.
- Empty the cooling system (see the Head of the Power supply system and production of the fulfilled gases).
- Lift a cover of the power unit.
- Remove the electric fan of the cooling system.
- Turn off a cover (2) casings of an oil filter (11).
- Remove the hose of a cooling path going from a radiator to the thermostat.
- Disconnect from a filter casing (11) lines cooling (4) and ventilating (5) paths, release them from a basic arm (shooter).
- Also disconnect from the filter of the line (7, 9 and 8).
- Remove a basic arm (15).
- Turn out bolts (10).
- Remove a casing of an oil filter (11)
- Installation is made upside-down.
- In conclusion start the engine and check the filter for existence of signs of development of leaks.
- Check the level of motive oil, in case of need make the corresponding adjustment (see the Head of the Power supply system and production of the fulfilled gases).
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Removal and installation of the liquid heat exchanger of an oil filter
Details of installation of the liquid heat exchanger of an oil filter on the series 628 engine
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- Details of installation of the liquid heat exchanger of an oil filter on the engine of a series 628 are shown on an illustration to which all references which are found in the text belong.
- Open a cowl.
- Lift a cover of the power unit.
- Turn off a cover (1) of a casing of an oil filter (6) and take the filtering element (2).
- Remove left a forward wheel and a loker of protection of a wheel arch.
- Remove the lower section of a noise isolation.
- Empty the cooling system (see the Head of the Power supply system and production of the fulfilled gases).
- Disconnect from a casing of an oil filter (6) lines cooling (3) and ventilating (4) paths.
- Remove from a casing of an oil filter (6) liquid the heat exchanger (8).
- Carefully smooth out the interfaced surfaces, prepare new sealing laying (9).
- Installation is made upside-down.
- In conclusion start the engine and check it for existence of signs of development of leaks.
- Check the level of motive oil, in case of need make the corresponding adjustment (see the Head of the Power supply system and production of the fulfilled gases).
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Removal and installation of the pallet of a case
Lower section of the pallet
Details of installation of the lower section of the pallet of a case of the engine of a series 628
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- Details of installation of the lower section of the pallet of a case on the engine of a series 628 are shown on an illustration to which all references which are found in the text belong.
- Remove the lower section of a noise isolation.
- Disconnect an electrical wiring from the sensor of level of oil (B40).
- Merge motive oil (see the Head of the Power supply system and production of the fulfilled gases).
- Remove/omit assembly of the forward bridge (see the Head Podvesk and steering).
- Turn out bolts of fastening of a basic arm of the lower sleeve of a path of pressurization of air on the right wall of the lower section of the pallet of a case.
- Turn out fixing bolts (2) and remove the lower section of the pallet (1), having in case of need hooked it in the place specified by an arrow.
- Remove the sensor of level of oil (B40).
- Carefully smooth out the interfaced surfaces of the lower and top sections of the pallet.
- Installation is made upside-down, - track correctness of putting sealant on the interfaced surface of the lower section of the pallet.
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Top section of the pallet
Details of installation of the top section of the pallet of a case of the engine of a series 628
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- Details of installation of the top section of the pallet of a case on the engine of a series 628 are shown on an illustration to which all references which are found in the text belong.
- Remove the lower section of the pallet of a case (2) (see above).
- Remove the top section of the pallet (1).
- Carefully smooth out the interfaced surfaces.
- Installation is made upside-down, - track correctness of putting sealant.
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Removal and installation of the oil pump
Details of installation of the oil pump on the series 628 engine
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- Details of installation of the oil pump of the engine of a series 628 are shown on an illustration to which all references which are found in the text belong.
- Remove both sections of the pallet of a case (see above).
- Turn out the screw (7).
- Turn out bolts (6) of fastening of the oil pump (8).
- Delay a natyazhitel (4) driving chains (3) from an asterisk (5) of the drive of the pump (8). In case of need remove a chain and make its replacement.
- Remove pump assembly (8).
- Turn out bolts (9) and disconnect from the pump a cover with an oil pipeline (10).
- Clean the mesh filter of a maslozabornik.
- Carefully smooth out the interfaced surfaces.
- Fill pump assembly with fresh oil.
- Installation is made upside-down.
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